Resurfacing metal kitchen cabinets can give an outdated kitchen a fresh, modern look without the high cost of a full remodel. With some simple DIY techniques, you can transform the look of your cabinets in a weekend. Here is a comprehensive guide on how to resurface metal kitchen cabinets.

Things to Consider Before Resurfacing Metal Kitchen Cabinets

Before starting your project, there are a few things to consider:

• Condition of cabinets – Inspect cabinets for any structural damage. Resurfacing will not fix broken hinges, doors, or drawers. Repair major issues first.
• Surface preparation – Proper prep work is key for successful results. Cabinets must be cleaned, degreased, sanded, and primed before painting or refinishing.
• Products to use – Choose high-quality primer, paint, glaze, or varnish designed specifically for metal surfaces. Avoid latex-based products.
• Protection – Cover floors, counter tops, backsplashes, and any adjacent surfaces to avoid overspray and splatters.
• Ventilation – Work in a well-ventilated area to allow fumes to dissipate. Use respirators, masks, and gloves.
• Time requirement – Plan to spend several days on this project between prep work, painting, and dry time. It is an involved process.

As long as existing cabinets are structurally sound, resurfacing can give them years of new life. Proper prep and using the right metal-specific products will lead to a smooth, durable finish.

Cleaning and Degreasing Metal Cabinets

Before painting or refinishing, thoroughly clean and degrease cabinets to remove all dirt, grease, wax, and other residues. This allows new finish to properly adhere to the metal surface.

You will need:

• Latex or rubber gloves
• Safety goggles
• Old rags
• Tack cloth
• Krud Kutter Gloss-Off or degreasing cleaner
• Trisodium phosphate (TSP)
• Bucket of warm water

Steps:

1. Remove doors, drawers, and hardware and set aside. This allows you to fully access cabinet boxes.
2. Mix TSP as directed and pour warm water into bucket. Dip rag into solution.
3. Wring rag out well and wipe down all cabinet surfaces, including boxes, fronts, sides, doors, and drawers.
4. Use degreasing cleaner on any especially greasy areas. Let it sit briefly before wiping away.
5. Rinse surfaces with a clean, damp rag to remove all residue.
6. Allow cabinets to fully dry. Use fans to speed up process.
7. Wipe down with tack cloth before sanding or priming.

Thoroughly degreasing and cleaning metal surfaces prevents future finish failures like chipping, peeling, or cracking.

Sanding Metal Cabinets

Once cabinets are clean, the next step is sanding. This helps finishes adhere properly by roughing up the slick metal surface.

You will need:

• Sandpaper in various grits
• Sanding block
• Latex or rubber gloves
• Safety goggles
• Dust mask
• Shop vacuum

Steps:

1. Start with 150-180 grit sandpaper to do the bulk of sanding. Be sure to fully scuff all cabinet surfaces – front, sides, top, bottom, and interior.
2. Use finer 220-400 grit paper for final smoothing. Watch for visible scratches.
3. Always sand in direction of metal grain for best results.
4. Thoroughly wipe away all dust with a tack cloth when moving from coarser to finer grits.
5. Completely remove every speck of dust before priming or finishing. Pay close attention to crevices.
6. Vacuum up all sanding debris as you work to keep area clean.

Proper sanding prepares the metal for paint or new finish to bond securely. Any gloss or shine should be dulled from sanding.

Priming Metal Cabinets

Primer creates a foundation for your finishing topcoats to adhere to. For best results on metal, use a high-quality primer specifically designed for metal surfaces. Etching primer chemically etches to the slick metal surface.

You will need:

• High quality etching primer
• Paintbrush and mini roller
• Paint tray

Steps:

1. Before priming, wipe down sanded cabinets with a tack cloth again. Remove all dust.
2. Prepare and apply primer per manufacturer instructions. Thoroughly stir and avoid over-thinning.
3. Apply a thin first coat using a good quality brush to get into corners and crevices.
4. Quickly follow with a mini roller to coat flat surfaces evenly. Work in sections.
5. Allow recommended dry time based on humidity and temperature.
6. Lightly sand with fine (400 grit) sandpaper and wipe dust away.
7. Apply second coat of primer, again using brush then roller method.
8. Let primer fully cure before applying finishing topcoats.

Primer promotes adhesion and provides an even base for subsequent paint or finish. Allowing proper drying time between coats prevents drips, bubbles, or brush marks.

Painting Refinished Metal Cabinets

For a bold change in color, painting metal cabinets is an option. Use high-quality metal paint in your desired sheen.

You will need:

• Metal paint in desired color
• Brushes and mini roller
• Paint tray, pole, and liners
• Painter’s tape
• Drop cloths

Steps:

1. Tape off walls, counters, and adjacent surfaces to protect from drips and overspray.
2. Lay drop cloths to cover floors and base cabinets.
3. Stir paint thoroughly before and during application. Avoid over-thinning.
4. Apply first coat using angled brush for corners and edges.
5. Quickly roll flat surfaces while paint is still wet to even out.
6. Allow full drying time before second coat, checking manufacturer guidelines.
7. Lightly sand with fine (400 grit) sandpaper between coats.
8. Apply second coat and allow to fully dry before using cabinets.
9. Optionally apply a third coat for a smoother, more durable finish.
10. Remove all tape once paint has fully cured. Touch up any imperfections.

Choosing semi-gloss or satin metal paint will provide a subtle shine and stand up well to cleaning. Make sure all safety gear is worn during the process.

Glazing Refinished Metal Cabinets

For added character and dimension, glazing over primer or paint creates an antiqued, worn finish. Multiple layers build up depth.

You will need:

• Metal glaze in desired tone
• Paintbrushes
• Lint-free rags or cheesecloth
• Water-based polyurethane

Steps:

1. Ensure cabinets are cleaned, sanded, and primed first before glazing.
2. Use a wax-free glaze specially formulated for metal. Stir glaze well before using.
3. Apply a thin coat of glaze over sections of cabinet with brush.
4. While still wet, use rag or cheesecloth to wipe and distress the glaze. Soften edges.
5. Allow glaze layer to fully dry. Repeat process for up to 5 layers, allowing drying time between each.
6. Remove excess glaze after each application with a clean, dry cloth.
7. Once desired look is achieved, apply 1-2 coats of polyurethane over the glazed finish.
8. Polyurethane protects the decorative finish and provides a subtle sheen.
9. Be sure to work in a well ventilated area due to strong fumes.

The glazing process adds an aged, timeworn look that is popular for more traditional or antique style kitchens. The polyurethane topcoat seals and protects the finish.

Staining and Sealing Refinished Cabinets

For a natural wood-like finish on metal cabinets, staining and sealing is an option. Multiple thin coats build up richness.

You will need:

• Metal stain in desired color
• Clean rags
• Tack cloth
• Polyurethane sealer
• Stain brushes or applicators

Steps:

1. Be sure cabinets are cleaned, sanded, and primed first before staining.
2. Prepare and apply stain per manufacturer instructions. Test on inconspicuous spot first.
3. Use a clean cloth to immediately wipe away excess stain after application.
4. Allow to fully dry before subsequent coats. Lightly sand between coats.
5. Gradually build color with 2-3 thin coats of stain, wiping away excess after each application.
6. Once desired color is achieved, allow stain to fully cure per guidelines before sealing.
7. Apply 2-3 thin coats of water-based polyurethane with a brush.
8. Lightly sand and wipe clean between coats for a smooth finish.
9. Polyurethane seals the stain and provides protection from scratches or damage.
10. Work in a well ventilated area and allow full drying time between coats.

Staining metal creates a rich, wood-like patina unmatched by paints or solid stains alone. The polyurethane topcoat helps the finish withstand heavy use.

Maintaining Refinished Metal Cabinets

To keep your refinished metal cabinets looking fresh, adhere to a regular maintenance routine.

• Wipe spills immediately to avoid stains
• Use microfiber cloth and mild soap and water to clean
• Avoid abrasive cleaners or scrubbing pads
• Reseal stained cabinets annually with fresh coats of polyurethane
• Touch up paint scratches as soon as possible
• Use car wax to polish and protect painted finishes
• Keep cabinets dry to prevent rust or oxidation
• Avoid placing heat generating appliances directly under cabinets

With proper care and maintenance, your refinished metal cabinets can look great for many years to come. Avoid waiting until finishes become overly worn or damaged before refreshing them. Perform maintenance and resealing at regular intervals.

Tips and Considerations

• Work in a dust-free environment to avoid contaminants settling in finish
• Allow adequate ventilation and airflow while working
• Use high quality primer, paint, glaze, stain, and sealer for best results
• Follow all manufacturer instructions closely
• Thin coats allow products to fully cure rather than thick coats
• Be patient during process – rushing can cause drips, bubbles, or brush marks
• Sand lightly between coats for maximum adhesion
• Wear gloves, goggles, and mask to protect from fumes
• Tack cloth picks up dust sandpaper misses
• Always use clean applicators and mixing buckets
• Store oil-based products properly between uses
• Properly dispose of all soiled rags, which can combust

FAQs

Below are answers to some frequently asked questions about resurfacing metal kitchen cabinets:

Can I paint over existing finish on metal cabinets?

Yes, you can paint over existing finish as long as you properly prepare the surface first by cleaning, degreasing, sanding, and applying primer. This allows the new paint to adhere correctly.

What kind of paint should I use on metal cabinets?

Look for paints specifically formulated for metal surfaces such as cabinet enamels, industrial enamels, or Rustoleum. Avoid standard latex wall paints. Opt for satin, semi-gloss, or gloss sheens.

Do I have to remove old paint before repainting cabinets?

If existing paint is in good shape with no peeling or chipping, you can paint over it after proper sanding to rough up the slick surface. Remove any loose paint first.

How do I get rid of rust on metal cabinets?

Lightly sand rusted areas first. Apply a rust converter primer before filling pits with metal filler compound. Sand smooth then paint over repaired areas.

Can I use wood stain on metal cabinets?

Yes, special oil-based penetrating stains work well on metal. Be sure to finish with a protective sealer like polyurethane. Allow full drying time between coats.

What’s the difference between staining vs. painting cabinets?

Stain permeates the wood grain to change color while leaving some of the underlying surface exposed. Paint covers the surface completely with an opaque coat of pigment and binds to the substrate.

How long does it take cabinet paint or stain to fully cure?

Most cabinet paints and stains take 24-72 hours to dry between coats and 1-2 weeks to fully cure. Environmental factors affect dry times. Allow recommended times before use.

What finish sheen should I use – gloss, semi-gloss, or satin?

For cabinets, satin (around 40% gloss) offers durability and ease of cleaning while minimizing shiny reflections. Semi-gloss (55-60%) also performs well.

Can I use the same techniques for resurfacing wood cabinets?

Yes, the preparation, priming, painting, glazing, staining, and sealing techniques work well on both wood and metal cabinets. Just follow material-specific recommendations.

Conclusion

Resurfacing metal kitchen cabinets through painting, glazing, or staining can make a dramatic improvement in the look of your kitchen without the expense of installing all new cabinetry. With some elbow grease and the right techniques, even cabinets that are worn, faded, or dated can be given fresh new life. Be sure to properly prepare the surface, use metal-specific products, allow adequate dry time between steps, and work carefully to achieve the best possible finish. Your transformed cabinets will look like you splurged on a pricey remodel.

How to Buy Custom Kitchen Cabinets (Without Renovating)

If your kitchen is feeling dated but you’re not ready for a full renovation, one of the easiest ways to update its look is by installing custom kitchen cabinets. While traditionally this meant ripping out and replacing your existing cabinet boxes, there are now more affordable options available for customizing just the cabinet doors and drawer fronts to give your kitchen a fresh new style.

Here is a guide to buying custom kitchen cabinets without a major overhaul:

Assess Your Existing Cabinets

Before deciding on new cabinet doors, thoroughly examine your current cabinet boxes, shelving, drawers, and hardware. Look for:

• Sound structural condition with no sagging, rot, or infestation
• Adequate storage space and good workflow
• Sturdy boxes that sit level and are securely attached
• Properly functioning drawers, hinges, and closing mechanisms

As long as the “bones” of your cabinets are in good shape, new doors and drawers can vastly improve aesthetics. But if underlying issues exist, a full cabinet replacement might be required.

Choose a Style

There are endless options when it comes to cabinet door designs including:

• Shaker – classic simple style with recessed center panel
• Slab – minimalist flat design without ornamentation
• Raised panel – elegant decorative raised center panel
• Glass inset – doors set within frame to showcase contents
• Distressed – heavily worn, weathered, or whitewashed look
• Beadboard – doors feature beadboard design mimicking old wood
• Louvered – doors with adjustable angled wood or glass slats

Consider the current decor of your kitchen and home. Also factor in your lifestyle needs when choosing a door style.

Select a Door Material

Kitchen cabinet doors come in a wide array of materials, with some main options being:

• Wood – oak, maple, hickory, cherry, alder etc. Stained, painted, or natural
• Thermofoil – vinyl laminate with woodgrain pattern for affordability
• Metal – stainless steel, copper, brass for sleek, contemporary look
• Glass – clear, frosted, or colored inset glass panels
• Composite – acrylic, polyester, or plastic based construction

Wood offers a timeless, classic look. But alternative materials provide durability and budget-friendliness.

Determine Your Layout

Carefully measure your existing cabinet configuration and write down sizes including:

• Door widths and heights for upper and lower cabinets
• Depth of cabinet boxes
• Dimensions of any angled corners or filler panels
• Measurements of drawer fronts

Also note locations like sink base, oven cabinet, blind corner, and any other unique details. This allows doors to be custom made to fit.

Choose Hardware

Along with new doors and drawer fronts, updating the hardware provides a cohesive new look:

• Knobs – traditional round style in variety of designs
• Pulls – modern straight bar-style in different sizes
• Handles – curved ergonomic grip shapes for easy access

Opt for satin nickel, black iron, oil rubbed bronze, brass, or other finish to coordinate with cabinet style.

Order Your Custom Doors

Once you’ve made all design selections, order through a specialty supplier who will craft doors and drawers to your specifications. Provide them the measurements and details. Production time ranges from 2-8 weeks.

Professional installation is recommended, but you can DIY with careful removal of old doors and installation of new. Enjoy your kitchen’s stylish makeover!

Pros and Cons of Custom Cabinet Doors

Replacing just the doors and drawer fronts offers advantages over fully replacing cabinet boxes:

Pros

• Much more affordable option
• Far less demolition work and mess
• Shorter timeline for completion
• Existing cabinet layout remains intact
• Keeps existing storage space and function

Cons

• Limited to working with existing cabinet footprint
• Old cabinet boxes remain even though hidden
• Custom sizing can increase cost
• Still a moderately labor intensive project
• Full cabinet replacement might be required if issues exist

As long as current cabinet boxes are sound, new doors can be a simple yet transformative update. But a full renovation allows changing the entire layout if desired.

Costs

Costs for replacing just cabinet doors includes:

• $100-300 per door for quality