How to Install Corrugated Metal on Cabinet Doors

Installing corrugated metal on cabinet doors can add an industrial, rustic, or modern look to your kitchen or bathroom. With some simple tools and materials, you can easily apply this unique decorative touch to your cabinetry.

Benefits of Using Corrugated Metal

Corrugated metal offers several advantages for cabinet doors:

• Provides a textured, eye-catching look and feel
• Very durable and scratch resistant
• Easy to wipe clean
• Allows you to customize and update the style of your cabinets
• Comes in various colors like black, silver, copper etc.

Materials Needed

Before starting this project, make sure you have the following materials:

• Corrugated metal sheets in your desired size and color
• Construction adhesive or silicone caulk
• Masking tape
• Utility knife and metal snips
• Sandpaper
• Tack cloth
• Primer
• Paintbrush

Optional items:

• Wood filler/putty for minor repairs
• Paint to match your cabinets

Preparing the Cabinet Doors

Follow these steps to prepare your doors for the metal installation:

1. Remove existing hardware and handles from the cabinet doors and set aside. Remove doors from cabinets if possible.
2. Lightly sand door surfaces with fine grit sandpaper to rough up the surface for better adhesion. Wipe clean.
3. Fill any holes, gouges or uneven areas on doors with wood filler and let dry completely. Sand smooth.
4. Clean door surfaces thoroughly with a tack cloth to remove dust.
5. Apply a coat of primer to doors if desired to help the paint adhere. Let dry.

Cutting and Applying the Metal

1. Measure each cabinet door and cut corrugated metal 1-2 inches larger than the door on all sides. Use snips for straight cuts and a utility knife to score and bend at corners.
2. Position metal piece centered over the door and tape in place on the backside using masking tape.
3. Apply a thick bead of adhesive all around the back of the metal sheet, about 1/2 inch from the edges.
4. Carefully flip over the door and press the metal sheet firmly to adhere it. Use a roller or press with your hands to smooth out any air pockets or bumps.
5. Fold over the excess metal at the corners and adhere to the door sides. Trim any excess metal hanging over the edges with metal snips.
6. Allow adhesive to fully cure for 24-48 hours before proceeding.

Finishing Touches

• Reinstall handles/hardware on metal doors. Be sure to use metal drill bits for pilot holes.
• Paint doors and metal trim to match cabinets using suitable metal paint. Allow proper drying time between coats.
• Seal any exposed metal edges with silicone caulk to prevent moisture getting underneath.

And that’s it! You now have stylish corrugated metal cabinet doors to give your kitchen or bathroom a unique, eye-catching look. With the right prep and materials, this is an easy DIY project to upgrade your cabinets.

Frequently Asked Questions

What type of adhesive should I use?

Construction adhesives or premium silicone caulk are best for adhering the metal. Avoid super glue or hot glue as they won’t flex well.

What about rust over time?

Rust resistant metals like aluminum or galvanized steel are ideal. You can also apply a protective clear coat finish. Keep the metal dry and promptly clean up spills to prevent rust.

Can I apply it over laminate or thermofoil doors?

Yes, sand to rough up slick surfaces first. Use silicone caulk around the edges for better adhesion.

Should I remove doors to apply the metal?

It’s easier to work with doors removed but possible to do in place if needed. Protect surrounding surfaces from adhesive drips.

How do I cut the corrugated metal?

Use metal snips for straight cuts along the corrugation lines. Score and bend for corners. A jigsaw with metal blade also works.

Conclusion

Installing corrugated metal is an easy DIY upgrade to makeover dated or boring cabinet doors. With proper preparation, cutting, adhesive application, and finishing, you can achieve a high-end custom look at a fraction of the cost. This unique material add texture and durability to any kitchen or bath. Just be sure to protect and maintain the metal finish. Get creative with colors and patterns for your own unique style!