How to Attach Corrugated Metal to Cabinet Doors

Decorating your kitchen cabinets with a textured, eye-catching material like corrugated metal can give your space a modern, industrial vibe. While corrugated metal cabinet doors can be purchased pre-made, you can also attach corrugated metal panels to existing cabinet doors yourself with some simple tools and techniques. Here is a step-by-step guide on how to attach corrugated metal to cabinet doors.

Choose the Right Metal and Hardware

When selecting your corrugated metal, opt for galvanized steel panels with a gauge between 26 and 30 for rigidity. The thicker the gauge, the more durable the metal will be. Purchase panels in the desired metallic finish, like raw steel, copper, brass or nickel.

You’ll also need:

• Adhesive – A heavy-duty construction adhesive designed for metal. Liquid Nails or E6000 are good options. Avoid super glue which can crack over time.
• Screws – Self-tapping sheet metal screws in a length slightly shorter than the thickness of your cabinet door.
• Washers – Fender washers to reinforce screw holes and prevent tearing.
• Primer – A bonding primer allows the adhesive to grip better.
• Sealant – A clear waterproof sealant to apply over your finished project.

Prepare the Cabinet Doors

Before attaching the metal, make sure your cabinet doors are smooth, clean and dry. Lightly sand the doors with fine sandpaper to help the adhesive adhere. Wipe away any dust with a dry cloth.

Apply a thin coat of bonding primer and allow it to fully dry per the instructions, usually 24 hours. The primer allows the adhesive to grip better to create a stronger bond.

Measure the size of each cabinet door and cut your corrugated panels 1-2 inches larger on all sides. This allows the metal to wrap around the door edges. Use sturdy snips designed for cutting sheet metal.

Apply the Adhesive

Work one cabinet door at a time. Lay the door flat on a level surface with the front facing up. Ensure your work area is protected – adhesive can damage surfaces.

Lay your cut corrugated panel over the door. Apply a thick, even layer of adhesive all over the center area of the door where the panel will adhere. Use a caulking gun if using liquid nails.

Carefully place the metal panel adhesive-side down onto the cabinet door. Press down firmly across the entire panel, smoothing out any bubbles or ripples in the metal.

Once positioned, do not attempt to reposition the panel or it may become misaligned. Allow the adhesive to cure per the instructions, usually 24-48 hours. The bond will strengthen over time.

Attach With Screws

Though the adhesive provides a strong bond, adding screws gives extra strength and durability. They also allow you to easily remove the panels later if desired.

Pre-drill holes through the corrugated metal into the underlying cabinet door. Space holes about 6 inches apart near the outer edges and corners. Avoid drilling through any grooves in the metal.

Place a washer over each hole and drive in a self-tapping screw just until snug. Do not over-tighten or you may strip the holes. The washers reinforce the metal around the screws.

Finish the Edges

For a clean finish, the metal panels should overlap the sides and top edges of the cabinet door. This also helps protect the vulnerable door edges.

Carefully trim the excess metal hanging over the sides and top edge with metal snips. Go slowly to avoid denting the door. Use a file to smooth any rough edges.

Bend the remaining side flaps around the door sides. Secure in place by applying adhesive onto the cabinet door edge before folding over the metal.

Finally, apply trim molding strips or more corrugated metal pieces along the door sides and top for decorative edges.

Seal and Protect

To protect your finished metal cabinet doors, apply a clear waterproof sealant like polyurethane. Carefully brush multiple thin coats over the metal, allowing drying time between coats.

The sealant helps prevent corrosion and tarnishing over time. Reapply annually or as needed to maintain the protective barrier.

Now you can install your custom corrugated cabinet doors and enjoy the stylish, industrial look! Keep in mind:

• Wipe spills quickly to prevent discoloration of unsealed metal.
• Use gentle cleaners and soft cloths to clean. Avoid abrasives.
• Don’t place extremely hot pans directly on the metal.

Tips for Working with Corrugated Metal Panels

Installing corrugated metal on your kitchen cabinets is an easy DIY project with spectacular results. Here are some helpful tips for working with metal panels:

• Measure precisely – Inaccurate measurements can lead to misaligned panels or gaps. Double check dimensions.
• Use heavy duty snips – Cheap snips can bend and warp the metal. Invest in quality metal shears.
• Cut away from your body – Sheet metal edges are very sharp! Cut carefully.
• Drill slowly – Let the bit do the work. Applying too much pressure can damage the metal.
• File edges smooth – Use a metal file to remove any rough burrs or sharp edges after cutting.
• Work in ventilated areas – Some adhesives have strong fumes. Open windows and use fans.
• Wear gloves and goggles – Protect your hands and eyes from adhesives, sharp edges, metal fragments.
• Use strong magnetic tools – Magnetic drivers and trays hold screws and parts securely.

Following these corrugated metal basics will make your project go smoothly from start to finish.

Common Questions

What are the benefits of installing corrugated metal on cabinets?

Corrugated metal provides an attractive, durable surface that’s waterproof and easy to clean. The ribbed texture hides scratches and flaws. Metal gives a modern, industrial look. It adds visual interest and dimension.

What tools do I need?

You’ll need basic tools like safety goggles, work gloves, measuring tape, clamps, snips, file, caulking gun, primer, adhesive, screws, washers, drill, drivers, and sealant.

What thickness of corrugated metal should I use?

26-30 gauge steel panels are ideal. Heavier than 26 gauge is too thick for cabinets. Below 30 gauge becomes too flimsy. Stick to galvanized steel for durability.

What should I adhesive should I use?

A heavy-duty construction adhesive made for metal is best, like Liquid Nails or E-6000. Avoid superglue which becomes brittle. Always use adhesive formulated for metal.

How do I cut the corrugated metal panels?

Use sturdy manual snip shears made for cutting metal. Go slowly and be cautious of sharp edges. Electric shears can also be used. Never cut metal with woodworking tools.

Should I paint the metal panels first?

You can, but paint may crack and chip over time with cabinet movement and vibration. Most opt to keep the metal’s natural patina. Seal with polyurethane instead.

Can I attach corrugated metal over laminate cabinet doors?

Yes, just ensure the laminate is solidly adhered to the underlying wood. Roughen the surface slightly with sandpaper and use primer for best adhesion.

What’s the best way to clean corrugated metal cabinets?

Use a mild soap and soft cloth. Avoid abrasive cleaners or pads. Blot spills quickly. Seal with polyurethane to protect the finish from damage.

Conclusion

Installing a textured corrugated metal skin over your existing cabinet doors provides an easy upgrade that modernizes your entire kitchen. While it may sound intimidating, the project can be tackled by DIYers with some simple tools, patience, and attention to detail. The special techniques for measuring, cutting, gluing, screwing, and sealing corrugated metal panels ensure your project looks clean, professional, and built to last. With its industrial vibe and stylish wink, your new metal cabinetry is sure to add that extra design element you’ve been seeking.