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How to Attach Casters to a Metal Filing Cabinet

How to Attach Casters to a Metal Filing Cabinet

Attaching casters to a metal filing cabinet is an easy way to make the cabinet more mobile and easier to move around. Casters can transform a heavy stationary cabinet into one that can be rolled from room to room with little effort. This allows you to reposition the cabinet as needed and makes cleaning under and around it much simpler.

There are a few things to keep in mind when selecting casters and installing them properly so they support the weight of a loaded metal filing cabinet. Following some simple steps will ensure the casters are on securely and the cabinet moves smoothly.

Selecting the Right Casters for a Metal Filing Cabinet

Choosing good quality casters designed for hard surfaces is the first important step. There are several factors to consider:

Weight Capacity

  • The casters need a weight capacity rating higher than the weight of the loaded cabinet. Standard vertical filing cabinets can weigh 300-700 lbs when full.
  • For heavy cabinets, look for casters with a weight capacity of at least 150 lbs each, or 600 lbs total for a set of 4. Going slightly higher, like 200 lbs per caster, provides a better safety margin.

Hard Floor Casters

  • Casters made specifically for hard floors like wood, tile or concrete are best. The wheels have non-marring materials that won’t scuff or scratch the floor.
  • Nylon, urethane, rubber and polyurethane are good wheel materials for hard floors. Steel or soft rubber wheels can sometimes damage floors.

Locking Casters

  • Having 2 locking casters that prevent the cabinet from rolling is important for safety and stability when filing.
  • Locking casters have a brake mechanism on the wheel that can be engaged to stop movement when needed.

Size

  • Standard casters are 2-1/2 to 3 inches in diameter. This provides enough clearance for smooth rolling.
  • Larger 5 to 6 inch diameter wheels can also be used if more ground clearance is desired.

Swivel vs Rigid

  • Swiveling casters that can pivot in any direction provide maximum maneuverability. Having all 4 casters swivel allows moving the cabinet easily.
  • Rigid casters that only roll in a straight line are good for 2 of the casters if you also want added stability.
  • A common setup is 2 rigid and 2 swivel casters per cabinet.

Tools and Materials Needed

Installing casters requires just a few simple tools and supplies:

  • Power drill with a 1/4 inch drill bit
  • Wrench for the caster mounting nuts and bolts
  • 4 casters suitable for hard floors with appropriate weight capacity
  • Marker or pencil
  • Safety glasses for eye protection when drilling

Optional items:

  • 1 tube of silicone sealant if sealing the caster floor contact point
  • Rags for cleaning up excess silicone

How to Attach Casters to a Metal Filing Cabinet

Follow these step-by-step instructions for professionally installing casters:

Step 1 – Position the Cabinet

  • Place the filing cabinet in the location you plan to use it prior to installing the casters.
  • Make sure there is adequate clearance on all sides to allow rolling the cabinet in and out once the casters are on.

Step 2 – Mark the Caster Locations

  • Carefully tilt the cabinet on its side or back to access the bottom. Use caution as the full cabinet can be heavy to tilt. Enlist a helper if needed.
  • Position the casters near each corner of the bottom, spacing them evenly apart. Allow 2-3 inches from the edges to provide stability.
  • Mark the center point of each caster location with a pencil. This will be the drill point.

Step 3 – Drill the Holes

  • Put on safety glasses before drilling.
  • Using a 1/4 inch drill bit, drill a hole straight down through the cabinet bottom at each pencil mark.
  • Drill slowly and carefully to avoid contact with any interior shelving or hardware if going completely through the cabinet.
  • Clean any metal shavings from drilling off the cabinet when done.

Step 4 – Bolt on the Casters

  • Set the cabinet upright again and tilt it back to access the drilled holes.
  • At each hole, insert the threaded stem of a caster from below and secure with the washer and nut from above.
  • Use the proper size wrench to tighten the nut securely, being careful not to strip the threads.
  • Repeat to mount all 4 casters tightly.

Step 5 – Add Sealant if Desired

  • Flip the cabinet onto the newly mounted casters to check their contact point on the floor.
  • If desired, apply a bead of clear silicone sealant around the perimeter of each caster floor contact point. Wipe away any excess with a rag.
  • Allow the silicone to cure for 24 hours before rolling the cabinet around to maximize the adhesion and sealing.

The casters are now installed! Give the cabinet a test roll to be sure the wheels glide smoothly and quietly. Make any necessary adjustments to tighten nuts or add additional sealant if needed. Enjoy the mobility and accessibility the casters provide for efficient filing.

Positioning Cabinet with Swivel vs Rigid Casters

Installing both swivel and rigid casters on one cabinet provides the best functionality:

Swivel Caster Placement

The two swivel casters should go on the leading end of the cabinet in the direction it will be rolled.

  • If the cabinet slides side-to-side out of an office or cubicle opening, put one swivel caster on each side edge.
  • For exiting an office straight forward, put the swivels on the two front corners.

This allows the cabinet to pivot easily in any direction from a stationary position.

Rigid Caster Placement

The two casters with fixed non-swiveling wheels should be at the trailing end opposite the swivel pair.

  • With side-to-side movement, put the rigid casters at the back edge.
  • For forward and backward travel, place them on the two rear corners.

The fixed wheels provide straight tracking stability while the swivels maneuver the moving end.

Caster Position for Wall-Mounted Cabinets

On a filing cabinet attached to a wall stud, a slightly different caster configuration works best:

  • Place one swivel caster on each side edge of the cabinet since it can only move side-to-side when mounted to the wall.
  • Position the two rigid casters at the back bottom edge so the cabinet tracks straight when pulled out from the wall.

This allows smooth motion in the only direction a wall-mounted cabinet can move. The fixed casters prevent veering sideways when rolled out.

Helpful Tips for Using Casters on Filing Cabinets

Follow these tips for safe and effective use of casters on metal filing cabinets:

  • Only open one drawer at a time to avoid tipping from uneven weight distribution. Close lower drawers before opening upper ones.
  • Load bottom to top for greatest stability. Keep heavier items in lower drawers.
  • Engage the locking casters when in stationary use for maximum safety. This also provides a more solid work surface when writing on open drawers.
  • Periodically inspect the casters for signs of wear or loosening, and re-tighten nuts or replace casters as needed.
  • Clean wheels periodically using a damp cloth to remove dust, dirt and debris that can impede rolling.
  • Avoid rolling over uneven surfaces or thresholds that could cause cabinet instability or impact the casters.
  • Be cautious when tilting or moving a loaded cabinet on casters to avoid personal injury or tipping.

Proper selection, installation and care of casters lets you reap the benefits of mobility for your filing cabinets while maintaining safety and functionality. Investing in quality casters designed for the weight of the loaded cabinet avoids problems and provides smooth, effortless motion. Follow the recommendations in this guide for attaching casters successfully to metal filing cabinets.

Frequently Asked Questions about Attaching Casters to Metal Filing Cabinets

What size casters should I use for a four-drawer vertical filing cabinet?

For a typical four-drawer vertical filing cabinet that weighs 300-700 lbs when loaded, choose 4 casters with a weight capacity of at least 150 lbs each, or 600 lbs total. Larger 5 or 6 inch diameter wheels provide the easiest rolling.

Is it okay to put casters on just the front of a filing cabinet?

No, casters should be installed equally spaced near each of the four bottom corners to properly distribute weight and allow 360 degree maneuverability. Putting casters only in the front could make the cabinet prone to tipping backwards.

Should I get ball bearing casters for smooth rolling?

Ball bearing casters often provide quieter, lower friction rolling that requires less effort to move the cabinet. The ball bearing design is a good choice for frequently moved cabinets. Standard wheel casters also work well but may require slightly more force to roll the full cabinet.

How do I know which end to put the swivel vs fixed casters on?

Mount the two swivel casters on the end of the cabinet that will be leading when you pull the cabinet forward. The fixed rigid casters should go at the opposite trailing end. This could be either the front/back or sides depending on how the cabinet moves.

Can I bolt the casters into the side of a metal filing cabinet rather than the bottom?

No, casters are not designed to be side-mounted. Attaching them to the side could make the cabinet less stable and prone to tipping over. They must be bolted securely through the bottom cabinet floor for proper support.

Should I put some kind of padding under the casters?

On hard floors like wood or concrete, wheel casters designed specifically for those surfaces should glide smoothly without needed padding underneath. The casters should have non-marring wheels. On softer flooring like linoleum, thin felt pads can help the casters move easily without catching.

How can I prevent cabinet wobble when a drawer is open?

Be sure to install at least 2 rigid non-swivel casters so their fixed wheels prevent wobble when drawers shift the cabinet weight distribution. Also open only one drawer at a time, and load the cabinet evenly bottom to top. Engaging the caster locks when in use also helps stabilize the cabinet.

Is there a weight limit for using casters on vertical filing cabinets?

Very heavy duty models of vertical files can weigh 1000 lbs or more when fully loaded. Standard casters may not adequately support cabinets exceeding 600-800 lbs. For very heavy cabinets, look for industrial grade casters rated for 1,000 lbs or more per caster. Or consider custom fabricating reinforced casters and mounting plates rated for the total loaded weight.

Can I retrofit casters on an old existing filing cabinet?

Yes, casters can be mounted on any metal vertical filing cabinet as long as there is enough clearance on the bottom to fit them. The cabinet may need to be emptied before tilting it on its back or side to access the underside for drilling and mounting the casters. Use the recommended weight rating and size casters to match the total loaded weight for proper support.

Can I lubricate caster wheels that are squeaking or sticking?

Lubricating casters is not normally needed or recommended. The wheel materials are designed to glide smoothly on their own on hard flooring. Sticking or squeaky sounds usually indicate dirt buildup, debris stuck in the wheels, or wearing out of the wheel or internal components. Taking the caster apart to lubricate internal parts is not advised. New casters matched to the total cabinet weight are the solution.

Conclusion

Attaching a set of good quality casters specifically designed for heavy metal filing cabinets allows you to reposition the cabinet easily whenever needed. Measure the fully loaded cabinet weight, and choose casters with an adequate total weight capacity for smooth and safe rolling. Swivel and fixed casters in the optimal locations provide easy maneuvering plus stability.

Follow the straightforward installation steps outlined to properly drill and bolt casters into place on the bottom of the filing cabinet. Maintain the casters to prevent buildup and wear, replacing them as necessary over time. With quality casters properly mounted, you can transform any stationary metal filing cabinet into a mobile storage unit.

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Original Article:

A raised panel door has a simple construction but requires some accurate table saw cuts to get the center recessed panel fitted correctly into the outer stile and rail frame. Follow these steps for smooth raised panel shaping on the table saw:

  1. Mill stock for stiles, rails and raised panel to required width and thickness. Allow 1/4″ extra in length.
  2. Set saw blade height to cut profile on panel. Raise blade minimally above panel to cut profile. Make test cuts in scrap first to check blade height.
  3. Cut profiles on ends of panel using a filler piece on opposite side to prevent tear-out. Make profile cuts on panel ends first before doing crosscuts.
  4. Set fence position and cut rails to length. Mark locations for mortises to receive tenons. Cut mortises.
  5. Set fence and cut stiles to length. Mark locations for tenons and cut tenons on stiles. Make test fits to rails.
  6. Do a dry fit of frame pieces with panel before final glue up. Use biscuits or floating tenons to align joints.
  7. Sand profiles lightly before doing final glue up of frame. Avoid sanding through veneer if using a veneered panel.
  8. Glue up frame checking for square. Use clamps, band clamps or pipe clamps to apply pressure while glue dries.
  9. Trim framed door to final size once glue has cured. Install hinges and hardware as the last step.

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